Component root-cause analysis / predictive deep-dive
AI mode: ON Synthetic demonstration data — not operational
Aircraft SB-1039 · Su-30MKI · No. 115 Sqn 'Tuskers' · AFS Vajra · Western Air Command
Component Brake Assembly Med · predicted failure mode: Friction-pack wear-out
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Model risk score 74.3/100 predictive maintenance model
Predicted RUL 7d remaining useful life
Health index 33/100 telemetry-derived
Model confidence 92% evidence density
Open snags (tail) 1 unscheduled, open
Aircraft status Operational 3447 flt hrs · 19y old
AI root-cause analysis
Generating AI analysis…

Predicted failure mode

Friction-pack wear-out — leading signals: wear-pin limit, temperature spikes.

See the Predictive model tab for the substantiating data points and the Maintenance & spare tab for history and the prescriptive action.

Health degradation & failure projection

telemetry-derived health index · signals: wear-pin limit, temperature spikes

Why — model risk drivers

Feature attribution — substantiating data points

contributions sum to the 74.3/100 risk score
Risk driverWeightSeverityContributionSubstantiating evidence
Failure imminence 28% 88% 24.7 pts ~7d to predicted failure
Health-index deficit 30% 67% 20.1 pts health 33/100
Recent unscheduled snags 12% 75% 9.0 pts 3 unscheduled events on tail
Component criticality 14% 60% 8.4 pts Med
Cumulative duty (flight hrs) 8% 96% 7.7 pts 3,447 flight hrs
Airframe age 5% 76% 3.8 pts 19 yrs (inducted 2007)
Spare exposure 3% 20% 0.6 pts 4 on hand, lead 33d
🔒 Source: components · maintenance_events · aircraft · spares — model: gradient-weighted risk attribution · governed & traceable

Maintenance activity — SB-1039

scheduled vs unscheduled events per month

This component — Brake Assembly

3 events
DateTypeSeverityStatusDowntime
2026-05-29Unscheduled Med Open 24.7h
2025-05-29Unscheduled Med Closed 5.4h
2025-05-11Scheduled Low Closed 73.2h

Full aircraft history

6 events
DateComponentTypeSevStatusDT
2026-05-29Brake AssemblyUnsch Med Open 24.7h
2026-04-14Pitot-Static ProbeUnsch Med Closed 35.3h
2026-02-26Flight Control ComputerSched Low Closed 42.4h
2025-05-29Brake AssemblyUnsch Med Closed 5.4h
2025-05-11Brake AssemblySched Low Closed 73.2h
2025-01-06Generator Control UnitSched Low Closed 57.7h

Lead-time history

12 months · current 33d

Stock on hand vs reorder

current 4 · reorder 7

Required spare & prescriptive action

Required spare
Brake Assembly
on hand 4 · reorder 7 · lead 33d · Med
Stock is at/below reorder and lead time has risen to 33 dayspre-position Brake Assembly at AFS Vajra now to avoid an AOG when the component is pulled.

The same chain is visible fleet-wide on the diagnostic drill-down.

Monthly receipts & consumption

MonthLead timeOn handReceivedConsumed
2025-0726d21 57
2025-0826d19 35
2025-0930d15 34
2025-1030d15 54
2025-1130d13 24
2025-1231d13 87
2026-0132d11 74
2026-0228d11 46
2026-0331d7 64
2026-0431d7 95
2026-0534d5 35
2026-0633d4 07
🔒 Source: spares · spares_history · consumption · governed & traceable